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智慧机床标准品Smart Machine Add-ons

碰撞卫士 · 机床碰撞保护系统Collision Shield

CNC 数控机床的“安全气囊”：高灵敏振动传感器实时监测主轴 X/Y/Z 加速度，结合自适应阈值与碰撞识别算法在线预判风险，异常冲击下 0.8ms 发出停机反馈，避免主轴、刀柄与工件损伤。

The airbag for CNC machines: a high-sensitivity vibration sensor tracks spindle acceleration on X/Y/Z; adaptive thresholds and collision-detection algorithms predict risk online and issue a stop command within 0.8 ms, protecting spindle, tool holders and workpieces.

主轴 X/Y/Z 加速度实时监测Real-time X/Y/Z spindle acceleration monitoring
阈值自学习，支持手动设定Self-learning thresholds, manual override
G00/G01/手轮多状态监控Monitoring in G00 / G01 / handwheel modes
0.8ms 停机反馈，毫秒级急停0.8 ms stop feedback, ms-level emergency stop
撞机自动锁机，开机权限限定人员Auto lock-out after crash, restart by authorized staff
报警记录不可删除、不可修改Alarm records cannot be deleted or altered
适配各品牌型号机床与机械手，不占加工节拍Fits any machine brand or robot; zero cycle-time impact

量程 ±80g · 灵敏度 100mV/g · 频响 1–4000Hz · 冲击峰值 1000g · 工作温度 −55~125℃ · 防护 IP67 · 磁吸/螺纹安装Range ±80g · Sensitivity 100mV/g · 1–4000Hz · Shock peak 1000g · −55~125℃ · IP67 · magnetic or screw mount

智慧机床标准品Smart Machine Add-ons

刀具哨兵 · 机床刀具监控系统Tool Sentinel

CNC 数控机床的“刀具管理大师”：夹装式霍尔电流传感器采集主轴/伺服电流，Linux 嵌入式系统实时识别断刀、崩刃与磨损，按标定包络线自动报警停机，不干涉加工时间，覆盖所有机床上的所有刀具。

The tool-management master for CNC: clamp-on Hall current sensors read spindle/servo current; a Linux-embedded system detects breakage, chipping and wear in real time and stops the machine at calibrated limits — with zero cycle-time impact, covering every tool on every machine.

断刀 / 崩刃 / 磨损实时识别Real-time breakage / chipping / wear detection
缠屑、毛坯与夹具异常报警Chip wrapping, blank and fixture anomaly alarms
包络线标定 + 极限寿命预测Envelope calibration & tool-life prediction
异常自动停机，保护工件与主轴Automatic stop protecting workpiece and spindle
Linux 嵌入式，通电自启动Linux embedded, auto-start on power-up

夹装式霍尔电流互感器（不改动原线材）· 硬件安装 1–3 小时/台（需停机）· 适用反复批量加工，不适用模具加工Clamp-on Hall current transformer (no rewiring) · 1–3 h install per machine (downtime) · for repeated batch production, not mold work

客户实测：铣刀寿命延长 2.5 倍，其他刀具寿命延长 1.2 倍，刀具研磨量减少 50%。Field result: milling tool life ×2.5, other tools ×1.2, regrinding reduced by 50%.

智慧机床标准品Smart Machine Add-ons

在机测量与 SPC 分析系统On-Machine Measurement & SPC

测头 + 宏程序 + 数据采集的闭环：自动分中找正、加工中尺寸测量与刀补回写、加工后数据导出对比；检测数据自动进入 SPC 分析并计算 CPK，异常参数自动标记。

A closed loop of probe, macro programs and data acquisition: automatic centering, in-process measurement with tool-offset write-back, and post-process data export; results feed SPC analysis with automatic CPK calculation and anomaly flagging.

自动分中找正，替代手动找正Automatic centering instead of manual setup
加工中尺寸测量与磨损补偿In-process measurement & wear compensation
检测数据写入宏变量，自动采集Results written to macro variables, auto-collected
SPC 分析与 CPK 计算，异常自动标记SPC analysis, CPK calculation, auto flagging
单机一台触控一体机，多机联网上车间大屏Single machine on one panel PC; multi-machine to shop-floor screen

适用于数控加工中心、数控车床 · 与 NC 宏变量、测头对接 · 支持单机与产线联网两种部署For CNC machining centres and lathes · NC macro-variable and probe integration · single-machine or line-level deployment

智慧机床标准品Smart Machine Add-ons

LC All-in-One 一体化系统LC All-in-One Integrated System

刀具哨兵与碰撞卫士融合于一体的标准化机床智能升级方案：单套系统同时实现刀具磨损/崩刃/断刀监控与主轴碰撞毫秒级急停防护。

An all-in-one upgrade fusing Tool Sentinel and Collision Shield: one system delivers tool wear/breakage monitoring plus millisecond spindle anti-collision stop.

刀具磨损/崩刃/断刀实时监控Real-time tool wear/chipping/breakage monitoring
主轴碰撞毫秒级急停防护Spindle collision ms-level emergency stop
一套系统双重防护Dual protection in one system
标准化快速部署Standardized quick deployment

智慧机床标准品Smart Machine Add-ons

智能工装夹具Intelligent Tooling & Fixtures

智能自适应夹持技术，快速装夹、精准定位、稳定锁紧；一键适配不同规格工件，缩短换产时间，兼容柔性产线，降本增效。

Adaptive clamping with fast, precise, secure positioning; one-click adaptation to varied workpieces, flexible-line ready.

智能自适应夹持Adaptive clamping
一键适配换产One-click changeover
精准定位稳定锁紧Precise & secure locking
兼容柔性产线Flexible-line compatible

柔性制造系统 FMSFlexible Manufacturing System

柔性产线方案Flexible Production Line (FMS)

软件（调度算法/数据接口）、硬件（加工设备/中央刀具库/上下料机器人/自动检测）、控制（PLC 总控/质量自动化）一体化集成。

Integrated software (scheduling & interfaces), hardware (machines, tool mag, robots, inspection) and control (PLC & quality).

中央调度与产品数据Central scheduling & product data
物料与刀具管理Material & tool management
生产追溯与产线监控Traceability & line monitoring
控制集成Control integration

数据采集与工业互联Data & IIoT

LRC 数据采集系统LRC Data Acquisition System

面向精密机加工的工业数据采集与互联系统：实时采集 CNC 机床主轴/进给/刀具/报警等运行数据，提供数据接口与可视化分析，为 MES/ERP 与智能化决策提供数据底座（已获软件著作权登记）。

Industrial data acquisition for precision machining: real-time capture of spindle/feed/tool/alarm data; interfaces and visualization; data backbone for MES/ERP and intelligent decision-making (software-copyright registered).